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Charge Air Cooler-Installation

Fig 1: Charge Air Cooler Locating Tab
GC0019365Courtesy of CHRYSLER LLC
1 - LOCATING TAB
2 - LOWER RADIATOR SUPPORT CROSSMEMBER
3 - RADIATOR MOUNT BUSHING
4 - CHARGE AIR COOLER
  1. Position charge air cooler to mounting location.
    NOTE: When lowering radiator, make sure lower radiator pins engage properly through charge air cooler tabs. See Fig 1.
  2. Install radiator. Refer to INSTALLATION .
  3. Install fasteners attaching charge air cooler to radiator. Tighten fasteners to 8 N.m (70 in. lbs.).
  4. Install radiator fan. Refer to INSTALLATION .
  5. Connect charge air cooler hoses. Tighten hose clamps to 1.7 N.m (15 in. lbs.).
  6. Install front bumper. Refer to INSTALLATION .
  7. Install front bumper fascia. Refer to INSTALLATION .
  8. Install upper radiator closure panel and center brace. Refer to INSTALLATION .
  9. Install battery tray and battery. Refer to INSTALLATION .
  10. Connect positive battery cable.
  11. Connect negative battery cable.
  12. Install air cleaner housing. Refer to INSTALLATION for 2.0L. Refer to INSTALLATION for 2.4L.
  13. Fill cooling system. Refer to STANDARD PROCEDURE .
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