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Exhaust Manifold - Right

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Fig 1: Exhaust Manifold-Right
GC0003932Courtesy of CHRYSLER LLC
ITEM DESCRIPTION TORQUE ITEM DESCRIPTION TORQUE
1 Stud (Qty 2) 25 N.m (18 ft. lbs.) 4 Nut (Qty 2) 8 N.m (72 in. lbs.), then loosen 45 degrees
2 Bolt (Qty 4) 5 Nut (Qty 2)
3 Stud (Qty 2)
  1. Install exhaust manifold and gasket from below engine compartment.
  2. Install lower exhaust manifold fasteners (1,2,3,). DO NOT tighten until all fasteners are in place.
  3. Lower vehicle and install upper exhaust manifold fasteners (1,2,3,). Tighten all manifold bolts starting at center and working outward to 25 N.m (18 ft. lbs.).
    CAUTION: Over tightening heat shield fasteners, may cause shield to distort and/or crack.
  4. Install exhaust manifold heat shield. Tighten fasteners (4,5) to 8 N.m (72 in. lbs.), then loosen 45 degrees.
  5. Install starter and fasteners.
  6. Connect exhaust pipe to manifold.
  7. Connect heater hoses at engine.
  8. Install fastener attaching A/C accumulator.
  9. Install A/C compressor and fasteners.
  10. Install accessory drive belt. Refer to INSTALLATION .
  11. Install washer bottle and battery tray assembly.
  12. Install PDC.
  13. Install battery and connect cables.
  14. Fill cooling system. Refer to STANDARD PROCEDURE .
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