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Exhaust System-Gas Engines

EXHAUST SYSTEM DIAGNOSIS CHART

CONDITION  POSSIBLE CAUSE  CORRECTION 
EXCESSIVE EXHAUST NOISE 1. Leaks at pipe joints. 1. Tighten flanges to specified torque at leaking joints. See SPECIFICATIONS .
2. Burned or blown out muffler. 2. 3.7L/4.7L Replace muffler/tailpipe assembly. See REMOVAL . 5.7L Replace muffler. Check exhaust system.
3. Burned or rusted-out exhaust pipe. 3. 3.7L/4.7L Replace muffler/tailpipe assembly. See REMOVAL . 5.7L Replace tailpipe resonator assembly . See REMOVAL .
4. Exhaust pipe leaking at manifold flange. 4. Tighten connection attaching nuts. See SPECIFICATIONS .
5. Exhaust manifold cracked or broken. 5. Replace exhaust manifold. Refer to REMOVAL - 3.7L. Refer to REMOVAL - 4.7L. Refer to REMOVAL - 5.7L.
6. Leak between exhaust manifold and cylinder head. 6. Tighten exhaust manifold to cylinder head stud nuts or bolts. Refer to SPECIFICATIONS - 3.7L. Refer to SPECIFICATIONS - 4.7L. Refer to SPECIFICATIONS - 5.7L.
7. Restriction in muffler or tailpipe. 7. Remove restriction, if possible. Replace muffler or tailpipe, as necessary.
8. Exhaust system contacting body or chassis. 8. Re-align exhaust system to clear surrounding components.
LEAKING EXHAUST GASES 1. Leaks at pipe joints. 1. Tighten flanges. See SPECIFICATIONS .