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Home >> Jeep >> 2007 >> Wrangler Rubicon, Standard >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Driveshaft & Universal Joints >> Differential & Driveline (Service Information) >> Rear Axle - 198RBI >> Differential >> Assembly >> Differential

Rear Axle - 198RBI: Differential: Assembly: Differential

Fig 1: Identifying First Side Gear & Thrust Washer
GC0063580Courtesy of CHRYSLER LLC
NOTE: If same gears and thrust washers are being used, install them into their original locations.
  1. Lubricate all differential components with axle lubricant.
  2. Install first side gear (1) with thrust washer (2) through differential window.
    Fig 2: Identifying Second Side Gear & Thrust Washer
    GC0063581Courtesy of CHRYSLER LLC
  3. Install second side gear (1) with thrust washer (2) through differential window.
    Fig 3: Identifying Pinion Gears, Thrust Washers & Differential Windows
    GC0063582Courtesy of CHRYSLER LLC
  4. Install pinion gears (1) with thrust washers (2) through differential windows (3).
  5. Rotate pinion gears (1) with thrust washers (2) and align gears to pinion mate shaft hole.
    Fig 4: Identifying Pinion Mate Shaft, Differential & Pinion Gears
    GC0063583Courtesy of CHRYSLER LLC
  6. Install pinion mate shaft (1) in differential and pinion gears (2).
    Fig 5: Removing/Installing Pinion Mate Shaft & Roll Pin
    GC0063584Courtesy of CHRYSLER LLC
  7. Install pinion mate shaft (2) roll pin (1).
    Fig 6: Identifying Ring Gear & Bolts
    GC0063585Courtesy of CHRYSLER LLC
  8. Install ring gear (2) and bolts (1) on differential.