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Home >> Jeep >> 2007 >> Wrangler Rubicon, Standard >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Differential & Driveline (Service Information) >> Rear Axle - 198RBI >> Gear-Pinion/Ring >> Removal >> Pinion Gear/Ring Gear

Pinion Gear/Ring Gear

Fig 1: Ring Gear
GC0063591Courtesy of CHRYSLER LLC
NOTE: The ring and pinion gears are serviced in a matched set. Never replace one gear without replacing the other gear.
  1. Remove differential from housing.
  2. Remove ring gear (2) bolts (1) and remove ring gear from differential case.
    Fig 2: Flange Wrench 6958
    GC0063700Courtesy of CHRYSLER LLC
  3. Hold pinion flange (1) with Spanner Wrench 6958 (2) and remove pinion nut and washer.
    Fig 3: Flange Puller C-452
    GC0063701Courtesy of CHRYSLER LLC
  4. Remove pinion flange (1) with Puller C-452.
    Fig 4: Pinion Driver 8976
    GC0063713Courtesy of CHRYSLER LLC
  5. Remove pinion gear (1) from housing with Driver 8976 (1).
    Fig 5: Oil Slinger
    GC0044649Courtesy of CHRYSLER LLC
  6. Remove pinion shaft seal with seal puller.
  7. Remove oil slinger (1).
    Fig 6: Front Pinion Bearing
    GC0044648Courtesy of CHRYSLER LLC
  8. Remove front pinion bearing (1).
    Fig 7: Front Bearing Cup Removal
    GC0063714Courtesy of CHRYSLER LLC
  9. Remove front pinion bearing cup with Remover D-103 (1) and Handle C-4171 (2).
    Fig 8: Rear Bearing Cup Removal
    GC0063715Courtesy of CHRYSLER LLC
  10. Remove rear bearing cup from housing with Remover C4307 (1) and Handle C-4171 (2).
    Fig 9: Collapsible Spacer
    GC0063716Courtesy of CHRYSLER LLC
  11. Remove collapsible spacer (1) from pinion gear shaft (2).
    Fig 10: Rear Pinion Bearing
    GC0063717Courtesy of CHRYSLER LLC
  12. Remove rear bearing from the pinion shaft (1) with Puller C-293-PA (2) and Adapters C-293-42 (3).
    Fig 11: Pinion Depth Shim
    GC0063718Courtesy of CHRYSLER LLC
  13. Remove depth shims (1) from the pinion shaft (2) and record the shims thickness.