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Home >> Jeep >> 2007 >> Wrangler Rubicon, Standard >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Differential & Driveline (Service Information) >> Front Axle - 216FBI >> Universal Joint-Single CARDAN >> Installation >> Single CARDAN Universal Joint

Single CARDAN Universal Joint

Fig 1: U-Joint Cross
GC0063554Courtesy of CHRYSLER LLC
CAUTION: Keep cross and bearing cap straight during installation. Failure to follow these instruction will result in damage.
  1. Pack bearing caps 1/3 full of wheel bearing lubricant. Apply extreme pressure (EP), lithium-base lubricant to aid in installation.
  2. Position cross (1) in the shaft yoke (2).
    Fig 2: Press Shaft 1st Cup
    GC0063555Courtesy of CHRYSLER LLC
  3. Tap bearing cap into the yoke bores far enough to position cross.
  4. Position receiver/socket (1) on shaft yoke and driver/socket (2) on bearing cap in press.
    Fig 3: Shaft 1st Snap Ring
    GC0063556Courtesy of CHRYSLER LLC
  5. Press bearing cap into shaft yoke (1) until bearing cap snap ring groove is visible and install snap ring (2).
    Fig 4: Press Shaft 2nd Cup
    GC0063557Courtesy of CHRYSLER LLC
  6. Position receiver/socket (1) on shaft yoke and driver/socket (2) on bearing cap in press.
    Fig 5: Shaft 2nd Snap Ring
    GC0063558Courtesy of CHRYSLER LLC
  7. Press bearing cap into shaft yoke (1) until bearing cap snap ring groove is visible and install snap ring (2).
    Fig 6: Stub Shaft On Cross
    GC0063559Courtesy of CHRYSLER LLC
  8. Install stub shaft yoke (1) on U-joint cross (2).
    Fig 7: Press Stub Shaft 1st Cup
    GC0063560Courtesy of CHRYSLER LLC
  9. Tap fist bearing cap into the stub shaft yoke bore far enough to position cross.
  10. Position receiver/socket (1) on shaft yoke and driver/socket (2) on bearing cap in press.
    Fig 8: Stub Shaft 1st Snap Ring
    GC0063561Courtesy of CHRYSLER LLC
  11. Press bearing cap into stub shaft yoke (1) until bearing cap snap ring groove is visible and install snap ring (2).
    Fig 9: Stub Shaft 2nd Cup
    GC0063562Courtesy of CHRYSLER LLC
  12. Position receiver/socket (1) on stub shaft yoke and driver/socket (2) on bearing cap in press.
    Fig 10: Stub Shaft 2nd Snap Ring
    GC0063563Courtesy of CHRYSLER LLC
  13. Press bearing cap into stub shaft yoke (1) until bearing cap snap ring groove is visible and install snap ring (2).
  14. Install axle shaft.