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Home >> Jeep >> 2007 >> Wrangler Rubicon, Standard >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Axle Shafts >> Differential & Driveline (Service Information) >> Front Axle - 216FBI >> Gear-Pinion/Ring >> Removal >> Pinion/Ring Gear

Pinion/Ring Gear

Fig 1: Ring Gear
GC0063606Courtesy of CHRYSLER LLC
NOTE: The ring and pinion gears are serviced as a matched set. Never replace one gear without replacing the other gear.
  1. Remove differential assembly from axle housing.
  2. Remove ring gear bolts (1) and remove ring gear (2) from differential case.
    Fig 2: Indicator Switch
    GC0063636Courtesy of CHRYSLER LLC
  3. Remove Tru-Lok indicator switch (1) from differential housing (2).
    Fig 3: Flange Holder
    GC0063568Courtesy of CHRYSLER LLC
  4. Hold pinion flange (1) with Flange Wrench C-3281 (2) and remove pinion nut.
    Fig 4: Flange Puller
    GC0063565Courtesy of CHRYSLER LLC
  5. Remove pinion flange (1) with Puller C-452 (2).
    Fig 5: Removing Pinion Gear
    GC0030121Courtesy of CHRYSLER LLC
  6. Remove pinion gear from housing with dead blow hammer (1).
    Fig 6: Removing Collapsible Preload Spacer
    GC0028631Courtesy of CHRYSLER LLC
  7. Remove collapsible spacer (1) from pinion gear (3).
    Fig 7: Rear Pinion Bearing
    GC0058432Courtesy of CHRYSLER LLC
  8. Remove rear pinion bearing from pinion shaft (1) with Puller C-293-PA (2) and Adapters C-293-47 (3).
    Fig 8: Pinion Depth Shim
    GC0063602Courtesy of CHRYSLER LLC
  9. Remove pinion depth shim (1) from pinion shaft (2) and record thickness.
    Fig 9: Oil Slinger
    GC0063595Courtesy of CHRYSLER LLC
  10. Remove pinion seal with seal puller.
  11. Remove front bearing oil slinger (1).
    Fig 10: Front Pinion Bearing
    GC0063596Courtesy of CHRYSLER LLC
  12. Remove front pinion bearing (1).
    Fig 11: Removing Front Bearing Cup
    GC0030122Courtesy of CHRYSLER LLC
  13. Remove front pinion bearing cup with Remover D-158 (1) and Handle C-4171 (2).
    Fig 12: Removing Rear Bearing Cup
    GC0030123Courtesy of CHRYSLER LLC
  14. Remove rear bearing cup (1) and oil baffle with a hammer and punch (2).