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Exhaust System-Gas Engines

EXHAUST SYSTEM DIAGNOSIS CHART

CONDITION  POSSIBLE CAUSE  CORRECTION 
EXCESSIVE EXHAUST NOISE 1. Leaks at pipe joints. 1. Tighten flanges to specified torque at leaking joints. See SPECIFICATIONS .
2. Burned or blown out muffler. 2. 3.7L/4.7L - Replace muffler/tailpipe assembly. See REMOVAL . 5.7L - Replace muffler. Check exhaust system.
3. Burned or rusted-out exhaust pipe. 3. 3.7L/4.7L - Replace muffler/tailpipe assembly. See REMOVAL . 5.7L - Replace tailpipe resonator assembly . See REMOVAL .
4. Exhaust pipe leaking at manifold flange. 4. Tighten connection attaching nuts. See SPECIFICATIONS .
5. Exhaust manifold cracked or broken. 5. Replace exhaust manifold. Refer to REMOVAL .
6. Leak between exhaust manifold and cylinder head. 6. Tighten exhaust manifold to cylinder head stud nuts or bolts. Refer to appropriate Engine SERVICE INFORMATION article.
7. Restriction in muffler or tailpipe. 7. Remove restriction, if possible. Replace muffler or tailpipe, as necessary.
8. Exhaust system contacting body or chassis. 8. Realign exhaust system to clear surrounding components.
LEAKING EXHAUST GASES 1. Leaks at pipe joints. 1. Tighten flanges. See SPECIFICATIONS .