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Oil Pump And Rear Case

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Insert oil pickup tube in oil pump and attach oil screen and connector hose to pickup tube. Then install assembled pump, tube and screen in rear case. See Fig 1. Be sure screen is seated in case slot as shown in illustration.
  2. Install magnet in front case pocket. See Fig 2.
    Fig 1: Oil Screen And Pickup Tube Installation
    GC0017456Courtesy of DAIMLERCHRYSLER CORP.
    1 - OIL PUMP
    2 - OIL SCREEN
    3 - CONNECTOR
    4 - PICKUP TUBE
    Fig 2: Installing Case Magnet
    GC0017397Courtesy of DAIMLERCHRYSLER CORP.
    1 - MAGNET
  3. Apply 3 mm (1/8 in.) wide bead of Mopar® gasket maker or silicone adhesive sealer to seal surface of front case.
  4. Align and install rear case on front case. Be sure case locating dowels are in place and that mainshaft splines are engaged in oil pump inner gear.
  5. Install and tighten front case-to-rear case bolts to 41 N.m (30 ft. lbs.) torque. Be sure to install a washer under each bolt used at case dowel locations.