Front Output Shaft Seal: Installation

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.

Install new front output seal in front case with Installer Tool 8143-A as follows:
1. Place new seal on tool. Garter spring on seal goes toward interior of case.
2. Start seal in bore with light taps from hammer. See Fig 1. Once seal is started, continue tapping seal into bore until installer tool seats against case.
Fig 1: Front Output Seal Installation - Typical
Courtesy of DAIMLERCHRYSLER CORP.

1 - INSTALLER 8143-A

2 - TRANSFER CASE
Install the front output shaft companion flange.
Install the front propeller shaft. (Refer to DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/PROPELLER SHAFT - INSTALLATION)