LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2005 >> Wrangler X, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 493 (Differential & Driveline) >> Front Axle - 186FIA >> Front Axle - 186FIA >> Installation

Front Axle - 186FIA: Installation

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: RIGHT AXLE BRACKET
GC0024982Courtesy of DAIMLERCHRYSLER CORP.
1 - RIGHT AXLE BRACKET
2 - FRONT BRACKET BOLT
3 - REAR BRACKET BOLT
NOTE: Separate right axle shaft from the half shaft if necessary and install axle shaft in the axle.
  1. Install right bracket (1) to axle and tighten to 88 N.m (65 ft. lbs.). See Fig 1.
    Fig 2: LEFT AXLE BRACKET
    GC0024983Courtesy of DAIMLERCHRYSLER CORP.
    1 - LEFT REAR AXLE BRACKET
    2 - BRACKET BOLT
  2. Install left rear bracket (1) to axle and tighten to 61 N.m (45 ft. lbs.). See Fig 2.
    Fig 3: FRONT AXLE BRACKET
    GC0024981Courtesy of DAIMLERCHRYSLER CORP.
    1 - LEFT FRONT AXLE BRACKET
    2 - CRADLE BRACKET BOLT
  3. Install left front bracket (1) to axle and tighten to 61 N.m (45 ft. lbs.). See Fig 3.
  4. Raise axle up and align brackets with frame mounts.
  5. Install frame mount bolts and tighten to 88 N.m (65 ft. lbs.).
    Fig 4: LOWER CONTROL ARM
    GC0024985Courtesy of DAIMLERCHRYSLER CORP.
    1 - FRONT CAM BOLT
    2 - OUTER TIE ROD END
    3 - LOWER BALL JOINT NUT
    4 - LOWER CONTROL ARM
    5 - REAR CAM BOLT
  6. Install half shafts.
  7. Install right front control arm cam bolt (1) with marks aligned. See Fig 4.
  8. Install lower ball joint into lower control arms (4) and tighten nuts (3).
  9. Align clevis with knuckles and install clevis bolts.
    Fig 5: STABILIZER BAR LINK
    GC0024988Courtesy of DAIMLERCHRYSLER CORP.
    1 - STABILIZER BAR
    2 - STABILIZER BAR LINK
  10. Install stabilizer bar (1) links (2) to lower control arms and install bolts. See Fig 5.
  11. Install oil filter trough.
  12. Install new half shaft hub nuts and tighten to 136 N.m (100 ft. lbs.).
  13. Install propeller shaft.
  14. Install axle vent hose.
  15. Fill differential with gear lubricant.
  16. Install skid plate.
  17. Tighten clevis and stabilizer links bolts to specifications.
  18. Check vehicle alignment.