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Right Front Fender: Removal

  1. Remove the battery tray. (Refer to ELECTRICAL/BATTERY SYSTEM/TRAY - REMOVAL)
  2. Remove the air cleaner housing.
  3. Remove the bolts attaching the Power Distribution Center (PDC) to the fender.
  4. Disengage the PDC wire harness retainers on the battery tray and fender.
  5. Move and secure the PDC.
  6. Disengage the high pressure air conditioning line retainer on the fender.
  7. Disengage the front end lighting wire harness retainers on the fender.
  8. Disengage the battery temperature sensor connector.
  9. Disengage the vacuum line at the reservoir under the battery tray reinforcement bracket.
  10. Disengage the headlamp wire connector.
  11. Route the fog lamp (if equipped), park lamp and side marker wire harness through the access hole in the fender well.
  12. If equipped, remove the fender flare extension.
  13. Remove the bolts attaching the fender to the cowl. See Fig 1.
  14. Remove the bolts attaching the fender to the battery tray reinforcement bracket.
  15. Remove the bolts attaching the fender to the grille.
  16. Separate the fender from the vehicle.
Fig 1: FRONT FENDER
GC0030594Courtesy of DAIMLERCHRYSLER CORP.
1 - REINFORCEMENT
2 - BATTERY TRAY
3 - BODY
4 - REINFORCEMENT
5 - FENDER
6 - TRAY
7 - RADIATOR GRILLE PANEL
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