Diagnostics Procedures
- Start the engine.
With the DRBIII®, read DTCs and record the related Freeze Frame data.
With the DRBIII®, read the MAP Sensor voltage.
Is the voltage above 4.92 volts?
- Yes --> Go To 2
- No --> Refer to the SYMPTOM: INTERMITTENT CONDITION Symptom (Diagnostic Procedure).
Perform POWERTRAIN VERIFICATION TEST VER - 5 .
- Turn the ignition off.
Disconnect the MAP Sensor harness connector.
Connect a jumper wire between the (K1) MAP Signal circuit and the (K900) Sensor ground circuit in the harness connector.
Ignition on, engine not running.
With the DRBIII®, monitor the MAP Sensor voltage.
Is the voltage below 1.0 volt?
- Yes --> Replace the MAP Sensor.
Perform POWERTRAIN VERIFICATION TEST VER - 5 .
- No --> Go To 3
NOTE: Remove the jumper wire before continuing. - Yes --> Replace the MAP Sensor.
- Turn the ignition off.
Disconnect the PCM harness connectors.
Ignition on, engine not running.
Using a 12-volt test light connected to ground, probe the (K1) MAP Signal circuit in the MAP Sensor harness connector.
Does the test light illuminate brightly?
- Yes --> Repair the short to voltage in the (K1) MAP Signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 .
- No --> Go To 4
- Yes --> Repair the short to voltage in the (K1) MAP Signal circuit.
- Turn the ignition off.CAUTION: DO NOT PROBE THE PCM HARNESS CONNECTORS. PROBING THE PCM HARNESS CONNECTORS WILL DAMAGE THE PCM TERMINALS RESULTING IN POOR TERMINAL TO PIN CONNECTION. INSTALL MILLER SPECIAL TOOL #8815 TO PERFORM DIAGNOSIS.
Measure the resistance of the (K1) MAP Signal circuit from the MAP Sensor harness connector to the appropriate terminal of special tool #8815.
Is the resistance below 5.0 ohms?
- Yes --> Go To 5
- No --> Repair the open in the (K1) MAP Signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 .
- Measure the resistance between the (K1) MAP Signal circuit and the (F856) 5-volt Supply circuit in the MAP Sensor harness connector.
Is the resistance below 100 ohms?
- Yes --> Repair the short between the (F856) 5-volt Supply circuit and the (K1) MAP Signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 .
- No --> Go To 6
- Yes --> Repair the short between the (F856) 5-volt Supply circuit and the (K1) MAP Signal circuit.
- Measure the resistance of the (K900) Sensor ground circuit from the MAP Sensor harness connector to the appropriate terminal of special tool #8815.
Is the resistance below 5.0 ohms?
- Yes --> Go To 7
- No --> Repair the open in the (K900) Sensor ground circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 .
- Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.
If there are no possible causes remaining, view repair.
- Repair
- Replace and program the Powertrain Control Module per Service Information.
- Perform POWERTRAIN VERIFICATION TEST VER - 5 .
- Repair