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Home >> Jeep >> 2005 >> Wrangler X, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 513 (Diagnosis & Overhaul - NV231 & NV241 Genii Transfer Case) >> Transfer Case - NV241 Genii >> Transfer Case - NV241 Genii >> Disassembly >> Front Output Shaft And Drive Chain

Front Output Shaft And Drive Chain

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Shift Rail Cup And Spring Removal
GC0005829Courtesy of DAIMLERCHRYSLER CORP.
1 - SHIFT RAIL
2 - SPRING
3 - CUP
  1. Remove shift rail (1) cup (3) and spring (2). See Fig 1.
    Fig 2: Removing/Installing Front Sprocket Retaining Ring
    GC0005830Courtesy of DAIMLERCHRYSLER CORP.
    1 - FRONT SPROCKET
    2 - RETAINING RING
    3 - FRONT OUTPUT SHAFT
  2. Remove front sprocket (1) retaining ring (2). See Fig 2.
    Fig 3: Removing/Installing Front Sprocket and Drive Chain
    GC0005843Courtesy of DAIMLERCHRYSLER CORP.
    1 - FRONT DRIVE SPROCKET
    2 - DRIVE CHAIN
    3 - MAINSHAFT
  3. Pull mainshaft (3), front sprocket (1) and chain outward about 25.4 mm (1-inch) simultaneously. See Fig 3.
  4. Remove chain from mainshaft drive sprocket and remove front sprocket and chain as assembly.