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Home >> Jeep >> 2005 >> Wrangler X, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 513 (Diagnosis & Overhaul - NV231 & NV241 Genii Transfer Case) >> Transfer Case - NV231 >> Transfer Case - NV231 >> Disassembly >> Input Gear And Low Range Gear

Input Gear And Low Range Gear

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove front bearing retainer attaching bolts. See Fig 1.
  2. Remove front bearing retainer. Pry retainer loose with pry tool positioned in slots at each end of retainer. See Fig 2.
    Fig 1: Front Bearing Retainer Bolts
    GC0017369Courtesy of DAIMLERCHRYSLER CORP.
    1 - FRONT CASE
    2 - FRONT BEARING RETAINER
    3 - RETAINER BOLTS
    Fig 2: Front Bearing Retainer Removal
    GC0017370Courtesy of DAIMLERCHRYSLER CORP.
    1 - FRONT BEARING RETAINER
    2 - RETAINER SLOT
  3. Remove front bearing retainer.
  4. Remove input gear retaining ring with heavy duty snap-ring pliers. See Fig 3.
    Fig 3: Removing Input Gear Retaining Ring
    GC0017371Courtesy of DAIMLERCHRYSLER CORP.
    1 - INPUT GEAR BEARING RETAINING RING
    2 - INPUT GEAR BEARING
    3 - SNAP-RING PLIERS
  5. Place front case in horizontal position. Then remove input gear and low range gear as an assembly. See Fig 4. Tap gear out of bearing with plastic mallet if necessary.
Fig 4: Input Gear And Planetary Carrier Removal
GC0025413Courtesy of DAIMLERCHRYSLER CORP.
1 - PLANETARY ASSEMBLY
2 - INPUT GEAR