Hard Top Sag Repair

Inspect the roof/hard top assembly for the presence of sag, or if the customer complains of water accumulation on the roof. Perform the following procedure to repair.

1. Disengage latches at windshield frame. See Figure.
   NOTE: The two forward bolts/nuts are not captured. Do not lose the nuts when removing.
2. Remove the six bolts that attach the hard top to the body. See Figure.
3. Depress tab on rear wiper motor connector and pull downward to disengage. See Figure.
4. Make two marks on the inside of the hard top 6 cm (2.5 in.) on both sides of the center roof rib, directly above the sport bar.
5. Move the hard top back about 10 cm (4 in.) to expose the inner rib section.
6. Clean the roof area with isopropyl alcohol.
7. Install the foam repair blocks by removing the protective backing tape from the adhesive side. The foam blocks must be centered above the sport bar pad.
8. Move the hard top assembly back into position and centered at the windshield frame.
9. Inspect the hard top seals for damage and replace, if necessary.
10. Inspect the windshield header seal and make sure it is clean, undamaged, and free of debris.
11. Carefully position the hard top assembly on the vehicle making sure that the latches are not pinched between the windshield frame and top.
    CAUTION: Do not over tighten the top bolts. Over tightening can cause cracking of the hardtop assembly.
12. Loosely install the six bolts. Ensure that the top is centered on the vehicle and locators are in place in the body side slots and tighten the bolts to 17 N.m (150 in. lbs.).
13. Connect the wire wiper motor harness connector.
14. Connect the rear washer fluid hose.
15. Engage the latches at windshield frame and snap the clamps home.