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Section 562 (HVAC Systems (Service Information)): Plumbing: Evaporator-A/C: Removal

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: A/C Evaporator R and I
GC0028352Courtesy of DAIMLERCHRYSLER CORP.
  1. Remove the HVAC housing (Refer to HEATING & AIR CONDITIONING/DISTRIBUTION/HOUSING-HVAC - REMOVAL) .
  2. Disassemble the HVAC housing as necessary to access the A/C evaporator (1) (Refer to HEATING & AIR CONDITIONING/DISTRIBUTION/HOUSING-HVAC - DISASSEMBLY) .
  3. Open the rubber seal (1) and carefully lift the A/C evaporator (2) and insulator (3) out of the lower half of the HVAC housing (4).
  4. If required, remove the rubber seal from the lower half of the HVAC housing. If the seal is deformed or damaged, it must be replaced.
  5. If required, remove the insulator from the A/C evaporator. If the insulator is deformed or damaged, it must be replaced.