LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 546 (5.7L Engine (Service Information)) >> Cover-Cylinder Head >> Removal

Cover-Cylinder Head: Removal

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect battery negative cable.
    Fig 1: Ignition Coil R/I - 5.7L V-8
    GC0003949Courtesy of DAIMLERCHRYSLER CORP.
    1 - SLIDE LOCK (SLIDE OUTWARD TO UNLOCK)
    2 - SPARK PLUG CABLE (TO OPPOSITE CYLINDER BANK SPARK PLUG)
    3 - RELEASE LOCK / TAB (PUSH HERE)
    4 - ELEC. CONNECTOR
    5 - IGNITION COIL
    6 - COIL MOUNTING BOLTS (2)
    7 - SPARK PLUG CABLE (TO OPPOSITE CYLINDER BANK IGNITION COIL)
  2. Disconnect coil on plug connectors (4).
    Fig 2: Cylinder Head Cover Ground
    GC0003951Courtesy of DAIMLERCHRYSLER CORP.
    CAUTION: The ground straps must be installed in the same location as removed. The covers are machined to accept the ground straps in those locations only.
    Fig 3: Cover Torque Sequence
    GC0003950Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove cylinder head cover retaining bolts, and ground straps.
    Fig 4: Cylinder Head Components
    GC0003952Courtesy of DAIMLERCHRYSLER CORP.
    1 - CYLINDER HEAD COVER
    2 - COVER GASKET
    3 - FASTENERS
    4 - CYLINDER HEAD
    5 - HEAD GASKET
  4. Remove cylinder head cover (1).
NOTE: The gasket (2) may be used again, provided no cuts, tears, or deformation has occurred.