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Manifold - Intake: Removal

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
  1. Perform the Fuel System Pressure Release procedure (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE) .
  2. Disconnect negative cable from battery.
  3. Remove air cleaner housing and throttle body resonator.
  4. Disconnect throttle and speed control cables.
  5. Disconnect electrical connectors for the following components:
    1. Manifold Absolute Pressure (MAP) Sensor
    2. Intake Air Temperature (IAT) Sensor
    3. Throttle Position (TPS) Sensor
    4. Coolant Temperature (CTS) Sensor
    5. Idle Air Control (IAC) Motor
  6. Disconnect vapor purge hose, brake booster hose, speed control servo hose, positive crankcase ventilation (PCV) hose.
  7. Remove accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL) .
  8. Disconnect generator electrical connections.
  9. Unbolt the generator and move it away from the intake manifold for clearance.
  10. Disconnect air conditioning compressor electrical connections.
  11. Unbolt the air conditioning compressor and move it away from the intake manifold for clearance.
  12. Disconnect left and right radio suppressor straps.
  13. Disconnect and remove ignition coil towers (Refer to ELECTRICAL/IGNITION CONTROL/IGNITION COIL - REMOVAL) .
  14. Remove top oil dipstick tube retaining bolt and ground strap.
  15. Remove fuel rail (Refer to FUEL SYSTEM/FUEL DELIVERY/FUEL RAIL - REMOVAL) .
  16. Remove throttle body assembly and mounting bracket.
  17. Drain cooling system below coolant temperature level (Refer to COOLING - STANDARD PROCEDURE) .
  18. Remove intake manifold retaining fasteners in reverse order of tightening sequence. See Fig 1.
    NOTE: Intake must be lifted upward and level in the front and rear to clear the cowl. Interference with the cowl will occur during removal.
  19. Remove intake manifold.
Fig 1: Intake Manifold Tightening Sequence
GC0003931Courtesy of DAIMLERCHRYSLER CORP.