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Manifold - Exhaust Right: Removal

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative cable for battery.
  2. Remove battery from vehicle.
  3. Remove Power Distribution Center (PDC) fasteners and set aside.
  4. Remove battery tray assembly.
  5. Remove washer bottle assembly
  6. Remove accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL) .
  7. Remove A/C compressor from mounting and set aside.
  8. Remove A/C accumulator support bracket fastener.
  9. Drain coolant (Refer to COOLING - STANDARD PROCEDURE) .
  10. Remove heater hoses at engine.
  11. Remove fasteners attaching exhaust manifold heat shield. See Fig 1.
  12. Remove heat shield. See Fig 1.
  13. Remove upper exhaust manifold attaching fasteners. See Fig 1.
  14. Raise vehicle on hoist.
  15. Disconnect exhaust pipe from manifold.
  16. Remove fasteners attaching starter. Move starter aside.
  17. Remove lower exhaust manifold attaching fasteners.
  18. Remove exhaust manifold and gasket. See Fig 1. Manifold is removed from below the engine compartment.
Fig 1: Exhaust Manifold-Right
GC0003932Courtesy of DAIMLERCHRYSLER CORP.
ITEM DESCRIPTION TORQUE ITEM DESCRIPTION TORQUE
1 Stud (Qty 2) 25 N.m (18 ft. lbs.) 4 Nut (Qty 2) 8 N.m (72 in. lbs.), then loosen 45 degrees
2 Bolt (Qty 4) 5 Nut (Qty 2)
3 Stud (Qty 2)
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