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Manifold - Exhaust Right: Installation

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install exhaust manifold and gasket from below engine compartment.
  2. Install lower exhaust manifold fasteners. DO NOT tighten until all fasteners are in place.
  3. Lower vehicle and install upper exhaust manifold fasteners. Tighten all manifold bolts starting at center and working outward to 25 N.m (18 ft. lbs.).
    CAUTION: Over tightening heat shield fasteners, may cause shield to distort and/or crack.
  4. Install exhaust manifold heat shield. Tighten fasteners to 8 N.m (72 in. lbs.), then loosen 45 degrees.
  5. Install starter and fasteners.
  6. Connect exhaust pipe to manifold.
  7. Connect heater hoses at engine.
  8. Install fastener attaching A/C accumulator.
  9. Install A/C compressor and fasteners.
  10. Install accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  11. Install washer bottle and battery tray assembly.
  12. Install PDC.
  13. Install battery and connect cables.
  14. Fill cooling system (Refer to COOLING - STANDARD PROCEDURE) .
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