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Installation - Right

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Camshaft Bearing Caps Tightening
GC0003802Courtesy of DAIMLERCHRYSLER CORP.
  1. Lubricate camshaft journals with clean engine oil.
    NOTE: Position the right side camshaft so that the camshaft sprocket dowel is near the 10 o'clock position, This will place the camshaft at the neutral position easing the installation of the camshaft bearing caps.
  2. Position the camshaft into the cylinder head.
  3. Install the camshaft bearing caps, hand tighten the retaining bolts.
    NOTE: Caps should be installed so that the stamped numbers on the caps are in numerical order, (1 thru 4) from the front to the rear of the engine. All caps should be installed so that the stamped arrows on the caps point toward the front of the engine.
  4. Working in 1/2 turn increments, tighten the bearing cap retaining bolts starting with the middle cap working outward.
  5. Torque the camshaft bearing cap retaining bolts to 11 N.m (100 in. lbs.).
    Fig 2: Camshaft Sprocket V6 Marks
    GC0003812Courtesy of DAIMLERCHRYSLER CORP.
  6. Position the camshaft drive gear into the timing chain aligning the V6 mark between the two marked chain links (Two links marked during removal).
    Fig 3: Special Tool 8428
    GC0003801Courtesy of DAIMLERCHRYSLER CORP.
    1 - Camshaft hole
    2 - Special Tool 8428
  7. Using Special Tool 8428 Camshaft Wrench (2), rotate the camshaft until the camshaft sprocket dowel is aligned with the slot in the camshaft sprocket. Install the sprocket onto the camshaft.
    CAUTION: Remove excess oil from camshaft sprocket bolt. Failure to do so can cause bolt over-torque resulting in bolt failure.
  8. Remove excess oil from camshaft sprocket bolt, then install the camshaft sprocket retaining bolt and hand tighten.
    Fig 4: Securing Timing Chain Tensioners Using Timing Chain Wedge - Typical
    GC0003800Courtesy of DAIMLERCHRYSLER CORP.
    1 - SPECIAL TOOL 8379
    2 - CAMSHAFT SPROCKET
    3 - CAMSHAFT SPROCKET BOLT
    4 - CYLINDER HEAD
  9. Remove timing chain wedge special tool 8379 (1).
  10. Using Special Tool 6958 spanner wrench with adapter pins 8346, torque the camshaft sprocket retaining bolt to 122 N.m (90 ft. lbs.).
  11. Install the camshaft position sensor.
  12. Install the cylinder head cover (Refer to ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - INSTALLATION) .
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