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Front Axle - C200FE: Installation

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Differential Mount
GC0028395Courtesy of DAIMLERCHRYSLER CORP.
  1. Raise axle to vehicle.
  2. Install differential cover bracket bushing (2) bolts (1) and tighten bolts to 47 N.m (35 ft. lbs.)
    Fig 2: Axle Tube Mount
    GC0028394Courtesy of DAIMLERCHRYSLER CORP.
  3. Install axle tube bushing (2) bolt (1) and nut. Tighten nut to 95 N.m (70 ft. lbs.)
    Fig 3: Differential Bushing
    GC0028396Courtesy of DAIMLERCHRYSLER CORP.
  4. Install differential bushing (2) bolt (1) and nut. Tighten nut to 95 N.m (70 ft. lbs.)
    Fig 4: ELSD Connector
    GC0028480Courtesy of DAIMLERCHRYSLER CORP.
  5. Install ELSD connector (1) and differential vent hose (2).
    Fig 5: Clevis Bracket
    GC0028483Courtesy of DAIMLERCHRYSLER CORP.
    1 - SHOCK
    2 - BOLT
    3 - CLEVIS BRACKET
    4 - BOLT/NUT
  6. Install half shaft into axle and knuckles. Verify axle are engaged in the axle.
  7. Install clevis (3) bolt and nut (4) on lower control arms and tighten to specification.
    Fig 6: Stabilizer Link
    GC0028484Courtesy of DAIMLERCHRYSLER CORP.
    1 - NUT
    2 - BOLT
    3 - STABILIZER LINK
    4 - OUTER TIE ROD END
    5 - NUT
    6 - BOLT
  8. Install upper control arms on knuckles and tighten ball joint nuts to specifications.
  9. Install tie rod ends (4) and nuts (5) on knuckles and tighten to specifications.
  10. Install stabilizer bar links (2) and bolts (6) on lower control arms and tighten to specifications.
    Fig 7: Wheel Speed Sensor
    GC0028481Courtesy of DAIMLERCHRYSLER CORP.
    1 - WHEEL SPEED SENSOR WIRE
    2 - NUT
    3 - HUB/BEARING
  11. Install brake calipers on knuckles.
  12. Install wheel speed sensor (1) on hub/bearing (3).
  13. Install half shaft hub nuts and tighten to 135 N.m (100 ft. lbs.).
  14. Install propeller shaft on pinion flange with reference marks aligned.
  15. Install drain plug and tighten to 60 N.m (44 ft. lbs.).
  16. Fill differential housing and install fill plug. Tighten plug to 60 N.m (44 ft. lbs.).
  17. Install skid plate.
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