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Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 541 (Differential & Driveline (Service Information)) >> Front Axle - C200F >> Pinion Gear/Ring Gear/Tone Ring >> Removal

Pinion Gear/Ring Gear/Tone Ring: Removal

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Flange Holder
GC0028438Courtesy of DAIMLERCHRYSLER CORP.
  1. Remove differential from housing.
  2. Bend pinion nut lock tab back.
  3. Remove pinion flange (1) nut with flange Holder C-328 (2).
    Fig 2: Flange Puller
    GC0028439Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove pinion flange (1) with Puller C-452 (2).
    Fig 3: Pinion Seal
    GC0028465Courtesy of DAIMLERCHRYSLER CORP.
  5. Drive pinion gear out of the housing with a soft hammer.
  6. Remove pinion seal (1) with a pry bar (2).
    Fig 4: Collapsible Spacer
    GC0028463Courtesy of DAIMLERCHRYSLER CORP.
  7. Remove collapsible spacer (1) from pinion shaft (2).
    Fig 5: Spacer
    GC0028462Courtesy of DAIMLERCHRYSLER CORP.
  8. Remove spacer (1) from pinion shaft (2).
    Fig 6: Rear Pinion Bearing
    GC0028464Courtesy of DAIMLERCHRYSLER CORP.
  9. Remove rear pinion bearing from pinion shaft (1) with Puller C-293-PA (2) and four Adapters C-293-37.
    Fig 7: Front Bearing Cup Remover
    GC0028466Courtesy of DAIMLERCHRYSLER CORP.
  10. Remove front pinion bearing cup (1) with Handle C-4171 (2) and Remover D-103 (3).
    Fig 8: Rear Bearing Cup Remover
    GC0028467Courtesy of DAIMLERCHRYSLER CORP.
  11. Remove rear pinion bearing cup (1) with Remover 9884 (2) and Handle C-4171.
    Fig 9: Pinion Height Select Shim
    GC0028468Courtesy of DAIMLERCHRYSLER CORP.
  12. Remove pinion height select shim (1) from rear pinion bearing cup bore (2).