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Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 541 (Differential & Driveline (Service Information)) >> Front Axle - C200F >> Differential >> Disassembly

Front Axle - C200F: Differential: Disassembly

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Pinion Shaft Lock Pin
GC0028453Courtesy of DAIMLERCHRYSLER CORP.
  1. Remove left hand thread  ring gear bolts.
  2. Drive ring gear of the case with a soft hammer.
  3. Remove pinion mate shaft (1) lock pin with a punch (2) and hammer.
    Fig 2: Pinion Mate Shaft
    GC0028454Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove pinion gears (1) mate shaft (2) from the case.
    Fig 3: Pinion Gear With Washer
    GC0028455Courtesy of DAIMLERCHRYSLER CORP.
  5. Rotate pinion gears (1) with washers to differential window (2) and remove gears through window.
    Fig 4: Upper Side Gear
    GC0028456Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove upper side gear (1) through differential window (2).
    Fig 5: Lower Side Gear
    GC0028457Courtesy of DAIMLERCHRYSLER CORP.
  7. Remove lower side gear (1) through differential window (2).