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Front Axle - C200F: Differential: Assembly

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Lower Side Gear
GC0028457Courtesy of DAIMLERCHRYSLER CORP.
  1. Install lower side gear (1) through differential window (2).
    Fig 2: Upper Side Gear
    GC0028456Courtesy of DAIMLERCHRYSLER CORP.
  2. Install upper side gear (1) through differential window (2).
    Fig 3: Pinion Gear With Washer
    GC0028455Courtesy of DAIMLERCHRYSLER CORP.
  3. Install pinion gears (1) with washers into differential window (2) and rotate gears till aligned with pinion shaft hole.
    Fig 4: Pinion Mate Shaft
    GC0028454Courtesy of DAIMLERCHRYSLER CORP.
  4. Install pinion gears (1) mate shaft (2) into the case.
  5. Install
    Fig 5: Lock Pin
    GC0028458Courtesy of DAIMLERCHRYSLER CORP.
  6. Install pinion mate shaft lock pin (1) with a hammer and punch, into the differential case and mate shaft (2).
    Fig 6: Ring Gear Installer
    GC0028459Courtesy of DAIMLERCHRYSLER CORP.
  7. Install left hand thread  ring gear Installer Bolts 9533 (1) through differential (2) and into ring gear (3). Tighten nuts on installer bolts evenly and draw ring gear onto differential case.
  8. Remove installer bolts and install new left hand thread  ring gear bolts and tighten to 102 N.m (75 ft. lbs.).
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