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Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 526 (Charging System) >> Generator >> Installation >> Gasoline Powered Engines

Gasoline Powered Engines

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
  1. 2.4L Engine: Position generator to engine and install 2 mounting bolts. Refer to SPECIFICATIONS  .
  2. 3.7L Engine: Position generator to engine and install 3 mounting bolts. Tighten 2 horizontal mounting bolts to specified torque. Tighten 1 vertical mounting bolt to specified torque. Refer to SPECIFICATIONS  .
  3. Snap field wire connector into rear of generator.
  4. Install B+ terminal and nut to generator mounting stud. Refer to SPECIFICATIONS  .
  5. Snap plastic protective cover to B+ terminal.
    CAUTION: Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.
    CAUTION: When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump will be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat. Refer to belt routing label in engine compartment .
  6. Install drive belt Refer to COOLING for belt routing, belt adjustment and bolt tightening procedures.
  7. Install negative battery cable to battery.