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Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 516 (Lighting Systems - Exterior) >> Headlamp Unit >> Installation >> Bulb - Export

Bulb - Export

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Always use the correct bulb size and type for replacement. An incorrect bulb size or type may overheat and cause damage to the lamp, the socket and/or the lamp wiring.
CAUTION: Do not contaminate the bulb glass by touching it with your fingers or by allowing it to contact other oily surfaces. Shortened bulb life will result.
  1. Position the bulb into the keyed opening in the headlamp reflector. See Figure.
  2. Pivot the headlamp bulb retainer clip back over the bulb flange.
  3. Pinch the two hooked ends of the wire headlamp bulb retainer clip together and engage them into the slots in the flange of the reflector. See Figure.
  4. Position the center opening of the boot seal over the base of the headlamp bulb and pull it downward until the seal is fully engaged over the bulb base. See Figure.
  5. Position the outer circumference of the boot seal over the flange on the back of the headlamp unit housing and pull it downward until the seal is fully engaged over the flange.
  6. Reinstall the headlamp unit onto the grille opening reinforcement. (Refer to ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/HEADLAMP UNIT - INSTALLATION) .
  7. Reconnect the battery negative cable.
  8. Confirm proper headlamp unit alignment. (Refer to ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/HEADLAMP UNIT - ADJUSTMENTS) .