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Transfer Case - NV242: Installation

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Mount transfer case on a transmission jack.
  2. Secure transfer case to jack with chains.
  3. Position transfer case under vehicle.
  4. Align transfer case and transmission shafts and install transfer case on transmission.
  5. Install and tighten transfer case attaching nuts to 35 N.m (26 ft. lbs.) torque.
  6. Connect vent hose.
  7. Connect transfer case position sensor connector to sensor.
  8. Align and connect propeller shafts. (Refer to DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/PROPELLER SHAFT - INSTALLATION) .
  9. Fill transfer case with correct fluid. Check transmission fluid level. Correct as necessary.
  10. Install skid plate.(Refer to FRAME & BUMPERS/FRAME/TRANSFER CASE SKID PLATE - INSTALLATION)
  11. Remove transmission jack and support stand.
  12. Connect shift cable to transfer case range lever.
  13. Lower vehicle and verify transfer case shift operation.
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