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Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 514 (Diagnosis & Overhaul - NV242 Transfer Case) >> Transfer Case - NV242 >> Inspection >> Front-Rear Cases And Front Retainer

Front-Rear Cases And Front Retainer

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.

Inspect the cases and retainer for wear and damage. Clean the sealing surfaces with a scraper and 3M all purpose cleaner. This will ensure proper sealer adhesion at assembly. Replace the input retainer seal; do not reuse it.

Check case condition. If leaks were a problem, look for gouges and severe scoring of case sealing surfaces. Also make sure the front case mounting studs are in good condition.

Check the front case mounting studs and vent tube. The tube can be secured with Loctite™ 271 or 680 if loose. The stud threads can be cleaned up with a die if necessary. Also check condition of the fill/drain plug threads in the rear case. The threads can be repaired with a thread chaser or tap if necessary. Or the threads can be repaired with Helicoil™ stainless steel inserts if required.