LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 514 (Diagnosis & Overhaul - NV242 Transfer Case) >> Transfer Case - NV242 >> Assembly >> Rear Retainer

Rear Retainer

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove rear bearing in retainer using Installer 8128 and Handle C-4171.
  2. Install rear bearing in retainer with Tools C-4171 and 5064. See Fig 1.
    Fig 1: Installing Rear Bearing In Retainer
    GC0017387Courtesy of DAIMLERCHRYSLER CORP.
    1 - SPECIAL TOOL C-4171
    2 - SPECIAL TOOL 5052
    3 - REAR RETAINER
  3. Install rear bearing O.D. retaining ring with snap-ring pliers. See Fig 2. Be sure retaining ring is fully seated in retainer groove.
    Fig 2: Rear Bearing Retaining Ring Installation
    GC0017419Courtesy of DAIMLERCHRYSLER CORP.
    1 - REAR BEARING O.D. RETAINING RING
    2 - SNAP-RING PLIERS
  4. Apply bead of Mopar® Sealer P/N 82300234, or Loctite™ Ultra Gray, to mating surface of rear retainer. Sealer bead should be a maximum of 3/16 in.
  5. Install rear retainer on rear case. Tighten retainer bolts to 20-27 N.m (15-20 ft. lbs.) torque.
  6. Install rear bearing I.D. retaining ring and spacer on output shaft.
  7. Apply liberal quantity of petroleum jelly to new rear seal and to output shaft. Petroleum jelly is needed to protect seal lips during installation.
  8. Slide seal onto Seal Protector 8824. See Fig 3. Slide seal protector and seal onto output shaft.
  9. Slide Installer 8691 onto seal protector with the recessed side of the tool toward the seal. Drive seal into rear bearing retainer with Installer 8691. See Fig 4.
    Fig 3: Output Shaft
    GC0025458Courtesy of DAIMLERCHRYSLER CORP.
    1 - OUTPUT SHAFT SEAL
    2 - SPECIAL TOOL 8824
    3 - TRANSFER CASE
    Fig 4: Rear Seal Installation
    GC0025434Courtesy of DAIMLERCHRYSLER CORP.
    1 - SPECIAL TOOL 8691
    2 - HANDLE
    3 - TRANSFER CASE
  10. Install rear slinger with Installer 9023.
  11. Install boot on output shaft slinger and crimp retaining clamp with tool C-4975-A. See Fig 5.
Fig 5: Slinger Boot Installation
GC0025435Courtesy of DAIMLERCHRYSLER CORP.
1 - SPECIAL TOOL C-4975-A
2 - SLINGER
3 - BOOT
4 - CLAMP