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Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 513 (Diagnosis & Overhaul - NV231 & NV241 Genii Transfer Case) >> Transfer Case - NV241 Genii >> Transfer Case - NV241 Genii >> Disassembly >> Rear Extension

Rear Extension

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Rear Extension Bolts
GC0005849Courtesy of DAIMLERCHRYSLER CORP.
1 - EXTENSION HOUSING
2 - TRANSFER CASE
  1. Remove rear extension (1) bolts. See Fig 1.
    Fig 2: Remove Rear Extension
    GC0005848Courtesy of DAIMLERCHRYSLER CORP.
    1 - EXTENSION HOUSING
    2 - TRANSFER CASE
    3 - PRY SLOT
  2. Remove rear extension housing (1). See Fig 2. Tap extension once or twice with a plastic mallet to break sealer bead and loosen it.
    Fig 3: Removing/Installing Output Shaft Retaining Ring
    GC0005847Courtesy of DAIMLERCHRYSLER CORP.
    1 - REAR OUTPUT SHAFT
    2 - OUTPUT SHAFT BEARING
    3 - RETAINING RING
    4 - TRANSFER CASE
  3. Remove output bearing (2) retaining ring (3) with heavy duty snap-ring pliers. See Fig 3.