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2.4L Engine

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: 2.4L Catalyst Assembly - 4X4
GC0025209Courtesy of DAIMLERCHRYSLER CORP.
1- FLANGED NUT
2- CATALYST ASSEMBLY
3- BOLT
4- HANGER
  1. Position the front exhaust pipe and catalytic converter assembly into the mount at the transmission (if equipped) and onto the exhaust manifold flange connection.
  2. Install the bolts at the muffler and front pipe connection. Do not tighten.
  3. Position the exhaust pipe for proper clearance with the frame and underbody parts. A minimum clearance of 25.4 mm (1.0 in.) is required.
  4. Tighten the bolt at exhaust manifold to 27 N.m (19 in. lbs.) torque. See Fig 1
  5. Tighten the front exhaust pipe and catalytic converter assembly to muffler flange nuts to 27 N.m (19 ft. lbs.) torque.
  6. Connect oxygen sensor electrical connector.
  7. Lower the vehicle.
  8. Start the vehicle and inspect for exhaust leaks. Repair exhaust leaks as necessary.
  9. Check the exhaust system for contact with the body panels. Make necessary adjustments, if necessary.
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