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Cylinder Liners: Inspection

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.

The cylinder walls should be checked for out-of-round and taper with a dial bore gauge. The cylinder bore out-of-round is 0.100 mm (.0039 in.) maximum and cylinder bore taper is 0.100 mm (.0039 in.) maximum. If the cylinder walls are badly scuffed or scored, new liners should be installed and honed, and new pistons and rings fitted.

Measure the cylinder bore at three levels in directions A and B. See Fig 1. Top measurement should be 10 mm (3/8 in.) down and bottom measurement should be 10 mm (3/8 in.) up from the bottom bore.

Fig 1: LINER INSPECTION
GC0026193Courtesy of DAIMLERCHRYSLER CORP.