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Cover - Cylinder Head: Installation

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Cylinder Head Cover - Typical
GC0003804Courtesy of DAIMLERCHRYSLER CORP.
1 - SCREWS
2 - CYLINDER HEAD COVER
CAUTION: Do not use harsh cleaners to clean the cylinder head covers. Severe damage to covers may occur.
NOTE: The gasket may be used again, provided no cuts, tears, or deformation has occurred.
  1. Clean cylinder head cover and both sealing surfaces. Inspect and replace gasket as necessary.
  2. Install cylinder head cover. See Fig 1(2).
  3. Tighten cylinder head cover bolts (1) and double ended studs to 12 N.m (105 in. lbs.).
  4. Install left side breather and connect breather tube.
  5. Connect injector electrical connectors and injector harness retaining clips.
  6. Install the resonator and air inlet hose.
  7. Connect negative cable to battery.


CAUTION: Do not use harsh cleaners to clean the cylinder head covers. Severe damage to covers may occur.
NOTE: The gasket may be used again, provided no cuts, tears, or deformation has occurred.
  1. Clean cylinder head cover and both sealing surfaces. Inspect and replace gasket as necessary.
  2. Tighten cylinder head cover bolts and double ended studs to 12 N.m (105 in. lbs).
  3. Install right rear breather tube and filter assembly.
  4. Connect injector, ignition coil electrical connectors and harness retaining clips.
  5. Install the oil fill tube.
  6. Install PCV hose.
  7. Install heater hoses.
  8. Install air conditioning compressor retaining bolts.
  9. Install accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  10. Fill Cooling system (Refer to COOLING - STANDARD PROCEDURE) .
  11. Install air cleaner assembly, resonator assembly and air inlet hose.
  12. Connect battery negative cable.