Installation - Lower

If the following items were removed, install and torque to specifications:

1. Fuel rail bolts - 22 N.m (200 in. lbs.)
2. Coolant outlet connector bolts - 28 N.m (250 in. lbs.)
3. Coolant temperature sensor - 7 N.m (60 in. lbs.)

1. Position a new gasket on cylinder head and install lower manifold.
2. Install and tighten intake manifold fasteners to 28 N.m (250 in. lbs.) in the sequence shown in Fig 1. Repeat procedure until all bolts are at specified torque.
   Fig 1: Lower Intake Manifold Tightening Sequence

   Courtesy of DAIMLERCHRYSLER CORP.
3. Install lower intake manifold support bracket bolts.
   1. Bolts to intake 28 N.m (250 in. lbs.)
   2. Bolt to engine block 54 N.m (40 ft. lbs.)
4. Connect the fuel line. (Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE) .
5. Connect coolant temperature sensor/fuel injector wiring harness electrical connector.
6. Install the radiator upper and heater supply hoses.
7. Install the upper intake manifold. (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) .
8. Fill the cooling system. (Refer to COOLING - STANDARD PROCEDURE) .