Right Hand Drive (RHD)
WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
| 1 - BRAKE BOOSTER |
- Align and position booster (1) on the dash panel.
- Install booster mounting nuts. Tighten nuts just enough to hold booster in place. See Fig 1.
1 - BRAKE PEDAL 2 - BOOSTER ROD - Slide booster push rod (1) onto the brake pedal (2). Then secure push rod (2) to pedal pin with retaining clip. See Fig 2.NOTE: Lubricate the pedal pin with Mopar multi-mileage grease before installation.
- Tighten booster mounting nuts to 39 N.m (29 ft. lbs.).
- Install the brake light switch.
- Install the knee blocker, (Refer to BODY/INSTRUMENT PANEL/KNEE BLOCKER - INSTALLATION) .
- If original master cylinder is being installed, check condition of seal at rear of master cylinder. Replace seal if cut, or torn.
- Clean cylinder mounting surface of brake booster. Use shop towel wetted with brake cleaner for this purpose. Dirt, grease, or similar materials will prevent proper cylinder seating and could result in vacuum leak.
- Align and install master cylinder on the booster studs. Install mounting nuts and tighten to 17.5 N.m (155 in. lbs.).
- Connect vacuum hose to booster check valve.
- Remount the cruise control servo to the original location. Tighten bracket mounting nuts to 17.5 N.m (155 in. lbs.).
- Connect and secure the brake lines to HCU and master cylinder. Start all brake line fittings by hand to avoid cross threading.
- Connect the wire to fluid reservoir.
- Install the air box.
- Fill and bleed base brake system, (Refer to BRAKES - STANDARD PROCEDURE) .
- Verify proper brake operation before moving vehicle.