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Disc Brake Calipers: Installation: Front

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Disc Brake Caliper
GC0025480Courtesy of DAIMLERCHRYSLER CORP.
1 - DISC BRAKE CALIPER
2 - CALIPER SLIDE MOUNTING BOLTS
3 - BRAKE HOSE
4 - BANJO BOLT
5 - CALIPER ADAPTER MOUNTING BOLT
  1. Install caliper (1) to the caliper adapter.
  2. Coat the caliper mounting slide pin bolts (2) with silicone grease. Begin with the bolt closet to the bleeder screws (top), Then install and tighten the bolts to 15 N.m (11 ft. lbs.).
  3. Install the brake hose banjo bolt (4) if removed. See Fig 1.
    CAUTION: Verify brake hose is not twisted or kinked before tightening fitting bolt.
  4. Install the brake hose (3) to the caliper (1) with new seal washers  and tighten fitting bolt to 31 N.m (23 ft. lbs.).
  5. Remove the prop rod from the vehicle.
  6. Bleed the base brake system, (Refer to BRAKES - STANDARD PROCEDURE)  OR (Refer to BRAKES - STANDARD PROCEDURE) .
  7. Install the wheel and tire assemblies (Refer to TIRES/WHEELS/WHEELS - STANDARD PROCEDURE) .
  8. Remove the supports and lower the vehicle.
  9. Verify a firm pedal before moving the vehicle.