LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 497 (HVAC Systems) >> Plumbing >> A/C Condenser >> Installation

A/C Condenser: Installation

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: If the A/C condenser is being replaced, add 30 milliliters (1 fluid ounce) of refrigerant oil to the refrigerant system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
  1. Carefully position the A/C condenser into the engine compartment.
  2. Engage the lower condenser brackets to the radiator.
  3. Install the two bolts that secure the upper condenser brackets to the radiator. Tighten the bolts to 5 N.m (44 in. lbs.).
  4. If equipped, position the automatic transmission cooler to the radiator and install the two retaining bolts. Tighten the bolts to 5 N.m (44 in. lbs.).
  5. Install the upper radiator crossmember (Refer to BODY/EXTERIOR/RADIATOR CROSSMEMBER - INSTALLATION) .
  6. Remove the tape or plugs from the discharge and liquid line fittings and condenser ports.
  7. Lubricate new rubber O-ring seals with clean refrigerant oil and install them on the discharge and liquid line fittings. Use only the specified O-rings as they are made of a special material for the R-134a system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
  8. Install the discharge and liquid lines to the A/C condenser.
  9. Install the nuts that secure the discharge and liquid lines to the A/C condenser. Tighten the nuts to 12 N.m (105 in. lbs.).
  10. Reconnect the negative battery cable.
  11. Evacuate the refrigerant system (Refer to HEATING & AIR CONDITIONING/PLUMBING - STANDARD PROCEDURE - REFRIGERANT SYSTEM EVACUATE) 
  12. Charge the refrigerant system (Refer to HEATING & AIR CONDITIONING/PLUMBING - STANDARD PROCEDURE - REFRIGERANT SYSTEM CHARGE) .