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Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 495 (Engine Cooling System & Automatic Transmission Cooling System) >> Engine >> Radiator - Fan - Viscous >> Removal >> 2.8L Diesel

2.8L Diesel

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative battery cable.
    NOTE: The thermal viscous fan drive/fan blade assembly is attached (threaded) to fan support.
  2. Remove fan blade/viscous fan drive assembly from water pump using special tool 6958 spanner wrench, by turning mounting nut counterclockwise as viewed from front. See Fig 1 and Fig 2. Threads on viscous fan drive are RIGHT HAND. 
    Fig 1: Fan Drive Viscous Clutch - Typical
    GC0025202Courtesy of DAIMLERCHRYSLER CORP.
    1 - SPECIAL TOOL 6958 SPANNER WRENCH
    2 - FAN
    Fig 2: Cooling Fan And Viscous Clutch
    GC0025203Courtesy of DAIMLERCHRYSLER CORP.
    1 - COOLING FAN AND FAN DRIVE VISCOUS CLUTCH ASSEMBLY
    2 - FAN SUPPORT
  3. Do not attempt to remove fan/fan drive viscous clutch assembly from vehicle at this time.
  4. Do not unbolt fan blade assembly from fan drive viscous clutch at this time.
  5. Remove fan shroud to radiator bolts.
  6. Remove fan shroud and fan blade/fan drive viscous clutch assembly as a complete unit from vehicle.
  7. After removing fan blade/fan drive viscous clutch assembly, do not  place viscous clutch in horizontal position. If stored horizontally, silicone fluid in the fan drive viscous clutch could drain into its bearing assembly and contaminate lubricant.
  8. Remove four bolts securing fan blade assembly to fan drive viscous clutch.
  9. Remove cooling fan support from engine block. See Fig 3.
Fig 3: Cooling Fan Support
GC0025168Courtesy of DAIMLERCHRYSLER CORP.
1 - IDLER PULLEY
2 - COOLING FAN SUPPORT
3 - RETAINING BOLTS
4 - ENGINE LIFT HOOK