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Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Body Diagnostic Procedures >> Diagnostic Information And Procedures >> Instrument Cluster >> Symptom: *4WD INDICATOR INOPERATIVE >> Diagnostic Procedure

Diagnostic Procedure

DIAGNOSTIC INFORMATION AND PROCEDURES CHART (4WD INDICATOR INOPERATIVE)

TEST ACTION APPLICABILITY
1 Is vehicle equipped with the optional Off-Road Package?
Yes --> Go To 2
No --> Go To 6
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2 Perform the INSTRUMENT CLUSTER  self-test.
Turn the ignition off.
Press and hold the Trip Reset button.
Turn the ignition on.
Observe the 4WD indicator during the self-test.
NOTE: The Instrument Cluster self-test can be initiated using the DRBIII®.

Did the 4WD indicator illuminate during the self-test?
Yes --> Go To 3
No --> Replace and configure the Instrument Cluster in accordance with the Service Information.
Perform BODY VERIFICATION TEST - VER 1 .
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3 Turn the ignition on, Transfer Case Shift Lever in 2H.
With the DRBIII® in Inputs/Outputs, read the 4WD Switch state.
Place the Transfer Case Shift Lever in 4H or 4L while observing the 4WD Switch State.
Did the Does the DRBIII® display 4H or 4L?
Yes --> The condition is not present at this time. Monitor DRBIII® parameters while wiggling the related wire harness. Refer to any Technical Service Bulletins (TSBs) that may apply. Visually inspect the related wiring harness and connector terminals.
Perform BODY VERIFICATION TEST - VER 1 .
No --> Go To 4
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4 Turn the ignition off.
Disconnect the Transfer Case Switch harness connector.
Connect a jumper wire between cavity 1 and cavity 2.
Turn the ignition on.
With the DRBIII®, read the 4WD Switch input.
Does the DRBIII® display "Closed?"
Yes --> Replace the Transfer Case Switch in accordance with the Service Information.
Perform BODY VERIFICATION TEST - VER 1 .
No --> Go To 5
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5 Turn the ignition off.
Disconnect the Transfer Case Switch harness connector.
Disconnect the PCM C1 harness connector.
Measure the resistance of the Transfer Case Position Sensor Input circuit between the T/Case Switch connector and the PCM C1 connector.
Is the resistance above 5.0 ohms?
Yes --> Repair the Transfer Case Position Sensor Input circuit for an open.
Perform BODY VERIFICATION TEST - VER 1 .
No --> Repair the Transfer Case Switch Ground circuit for an open.
Perform BODY VERIFICATION TEST - VER 1 .
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6 Turn the ignition on.
With the DRBIII®, select Body, MIC, then Inputs/Outputs.
Move the transfer case shift lever from the 2H to the 4H or 4L position.
Does the DRBIII® display 4WD Switch "Closed" with the shift lever in the 4H or 4L position?
Yes --> Replace and configure the Instrument Cluster in accordance with the Service Information.
Perform BODY VERIFICATION TEST - VER 1 .
No --> Go To 7
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7 Turn the ignition off.
Disconnect the Transfer Case Switch harness connector.
Connect a jumper wire between cavity A and cavity B.
Turn the ignition on.
With the DRBIII®, read the 4WD Switch input.
Does the DRBIII® display "Closed".
Yes --> Replace the Transfer Case Switch in accordance with the Service Information.
Perform BODY VERIFICATION TEST - VER 1 .
No --> Go To 8
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8 Turn the ignition off.
Disconnect the Transfer Case Switch harness connector.
Connect a jumper wire between the 4WD Indicator circuit and ground.
Turn the ignition on.
With the DRBIII®, read the 4WD Switch state.
Does the DRBIII® display "Closed"?
Yes --> Go To 9
No --> Repair the 4WD Indicator circuit for an open.
Perform BODY VERIFICATION TEST - VER 1 .
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9 Turn the ignition off.
Disconnect the Transfer Case Switch harness connector.
Measure the resistance between ground and the Transfer Case Switch Ground circuit.
Is the resistance below 5.0 ohms?
Yes --> The condition is not present at this time. Monitor DRBIII® parameters while wiggling the related wire harness. Refer to any Technical Service Bulletins (TSBs) that may apply. Visually inspect the related wiring harness and connector terminals.
Perform BODY VERIFICATION TEST - VER 1 .
No --> Repair the Transfer Case Switch Ground circuit for an open.
Perform BODY VERIFICATION TEST - VER 1 .
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