Transfer Case - NV241 Genii: Installation

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Remove/Install Vent Hose and Transfer Case

Courtesy of DAIMLERCHRYSLER CORP.

1 - AUTOMATIC TRANSMISSION

2 - TRANSFER CASE

3 - VENT HOSE

4 - FILL TUBE

Mount transfer case on a transmission jack.
Secure transfer case to jack with chains.
Position transfer case under vehicle.
Align transfer case and transmission shafts and install transfer case on transmission.
Install and tighten transfer case attaching nuts to 35 N.m (26 ft. lbs.) torque.

Connect vent hose (3). See Fig 1.

Fig 2: Transfer Case Position Sensor and Connector

Courtesy of DAIMLERCHRYSLER CORP.

1 - TRANSFER CASE POSITION SENSOR CONNECTOR

2 - TRANSFER CASE POSITION SENSOR

3 - TRANSFER CASE

4 - OUTPUT SPEED SENSOR CONNECTOR

Connect transfer case position sensor connector (1) to sensor (2). See Fig 2.

Align and connect propeller shafts. (Refer to DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/PROPELLER SHAFT - INSTALLATION) .

Fig 3: Remove/Install Shift Cables

Courtesy of DAIMLERCHRYSLER CORP.

1 - TRANSFER CASE

2 - TRANSFER CASE SHIFT CABLE

3 - TRANSMISSION SHIFT CABLE

4 - AUTOMATIC TRANSMISSION

5 - TRANSFER CASE SHIFT CABLE BRACKET

Connect shift cable (2) to transfer case range (1) lever. See Fig 3.

Fig 4: Install Skid Plate

Courtesy of DAIMLERCHRYSLER CORP.

1 - SKID PLATE

2 - TRANSMISSION CROSSMEMBER

3 - FRAME RAILS

Fill transfer case with correct fluid. Check transmission fluid level. Correct as necessary.
Install skid plate (1). See Fig 4.(Refer to FRAME & BUMPERS/FRAME/TRANSFER CASE SKID PLATE - INSTALLATION)
Remove transmission jack and support stand.
Lower vehicle and verify transfer case shift operation.