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Home >> Jeep >> 2004 >> Wrangler X, Automatic >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Body Diagnostic Procedures >> Diagnostic Information And Procedures >> Instrument Cluster >> Symptom: *4WD INDICATOR INOPERATIVE >> Diagnostic Procedure

Diagnostic Procedure

4WD INDICATOR INOPERATIVE - DIAGNOSTIC PROCEDURE

TEST ACTION APPLICABILITY
1 Is vehicle equipped with the optional Off-Road Package?
  1. Yes : Go To 2
  2. No : Go To 6
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2 Perform the Instrument Cluster self-test.
Turn the ignition off.
Press and hold the Trip Reset button.
Turn the ignition on.
Observe the 4WD indicator during the self-test.
NOTE: The Instrument Cluster self-test can be initiated using the DRBIII®.

Did the 4WD indicator illuminate during the self-test?
  1. Yes : Go To 3
  2. No : Replace and configure the Instrument Cluster in accordance with the Service Information.

    Perform BODY VERIFICATION TEST .

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3 Turn the ignition on, Transfer Case Shift Lever in 2H.
With the DRBIII® in Inputs/Outputs, read the 4WD Switch state.
Place the Transfer Case Shift Lever in 4H or 4L while observing the 4WD Switch State.
Did the Does the DRBIII® display 4H or 4L?
  1. Yes : The condition is not present at this time. Monitor DRBIII® parameters while wiggling the related wire harness. Refer to any Technical Service Bulletins (TSB) that may apply. Visually inspect the related wiring harness and connector terminals.

    Perform BODY VERIFICATION TEST .

  2. No : Go To 4
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4 Turn the ignition off.
Disconnect the Transfer Case Switch harness connector.
Connect a jumper wire between cavity 1 and cavity 2.
Turn the ignition on.
With the DRBIII®, read the 4WD Switch input.
Does the DRBIII® display "Closed?"
  1. Yes : Replace the Transfer Case Switch in accordance with the Service Information.

    Perform BODY VERIFICATION TEST .

  2. No : Go To 5
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5 Turn the ignition off.
Disconnect the Transfer Case Switch harness connector.
Disconnect the PCM C1 harness connector.
Measure the resistance of the Transfer Case Position Sensor Input circuit between the T/Case Switch connector and the PCM C1 connector.
Is the resistance above 5.0 ohms?
  1. Yes : Repair the Transfer Case Position Sensor Input circuit for an open.

    Perform BODY VERIFICATION TEST .

  2. No : Repair the Transfer Case Switch Ground circuit for an open.

    Perform BODY VERIFICATION TEST .

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6 Turn the ignition on.
With the DRBIII®, select Body, MIC, then Inputs/Outputs.
Move the transfer case shift lever from the 2H to the 4H or 4L position.
Does the DRBIII® display 4WD Switch "Closed" with the shift lever in the 4H or 4L position?
  1. Yes : Replace and configure the Instrument Cluster in accordance with the Service Information.

    Perform BODY VERIFICATION TEST .

  2. No : Go To 7
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7 Turn the ignition off.
Disconnect the Transfer Case Switch harness connector.
Connect a jumper wire between cavity A and cavity B.
Turn the ignition on.
With the DRBIII®, read the 4WD Switch input.
Does the DRBIII® display "Closed".
  1. Yes : Replace the Transfer Case Switch in accordance with the Service Information.

    Perform BODY VERIFICATION TEST .

  2. No : Go To 8
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8 Turn the ignition off.
Disconnect the Transfer Case Switch harness connector.
Connect a jumper wire between the 4WD Indicator circuit and ground.
Turn the ignition on.
With the DRBIII®, read the 4WD Switch state.
Does the DRBIII® display "Closed"?
  1. Yes : Go To 9
  2. No : Repair the 4WD Indicator circuit for an open.

    Perform BODY VERIFICATION TEST .

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9 Turn the ignition off.
Disconnect the Transfer Case Switch harness connector.
Measure the resistance between ground and the Transfer Case Switch Ground circuit.
Is the resistance below 5.0 ohms?
  1. Yes : The condition is not present at this time. Monitor DRBIII® parameters while wiggling the related wire harness. Refer to any Technical Service Bulletins (TSB) that may apply. Visually inspect the related wiring harness and connector terminals.

    Perform BODY VERIFICATION TEST .

  2. No : Repair the Transfer Case Switch Ground circuit for an open.

    Perform BODY VERIFICATION TEST .

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