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Home >> Jeep >> 2004 >> Wrangler Sport, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV241 Transfer Case) >> Transfer Case - NV241 >> Inspection >> Input Gear And Planetary Carrier

Input Gear And Planetary Carrier

WARNING: This page is about a different variant/trim than selected.

Check the teeth on the gear. Minor nicks can be dressed off with an oilstone but replace the gear if any teeth are broken, cracked, or chipped. The bearing surface on the gear can be smoothed with 300-400 grit emery cloth if necessary.

Examine the carrier body and pinion gears for wear or damage. The carrier will have to be replaced as an assembly if the body, pinion pins, or pinion gears are damaged. Inspect the plastic washer on the inside, bottom of the planetary carrier. The washer is trapped by the pinion gears and the complete planetary will need to be replaced if the washer is worn or damaged.