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Home >> Jeep >> 2004 >> Wrangler Sport, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV241 Transfer Case) >> Transfer Case - NV241 >> Disassembly >> Shift Forks

Shift Forks

WARNING: This page is about a different variant/trim than selected.
  1. Remove front output shaft from bearing in case.
    Fig 1: Removing Front Output Shaft
    G01708064Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove the shift rail from the shift forks.
    Fig 2: Removing Shift Rail
    G01708065Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove mode fork, mode sleeve. Note which way sleeve fits in fork (long side of sleeve goes to front).
    Fig 3: Removing Mode Fork & Sleeve
    G01708066Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove range fork and hub as an assembly. Note fork position for installation reference.
    Fig 4: Removing Range Fork & Hub
    G01708067Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove shift sector.
    Fig 5: Removing Shift Sector
    G01708068Courtesy of DAIMLERCHRYSLER CORP.
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