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Home >> Jeep >> 2004 >> Wrangler Sport, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV241 Transfer Case) >> Transfer Case - NV241 >> Disassembly >> MAINSHAFT

Transfer Case - NV241: Disassembly: MAINSHAFT

WARNING: This page is about a different variant/trim than selected.
  1. Remove the snap-ring that secures the chain drive sprocket onto mainshaft. Use standard (instead of parallel jaw) snap-ring pliers to remove this snap-ring.
    Fig 1: Removing Mainshaft Drive Sprocket Snap Ring
    G01708069Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove drive sprocket.
    Fig 2: Removing Mainshaft Drive Sprocket
    G01708070Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove the sliding clutch gear from the mainshaft.
    Fig 3: Removing Sliding Clutch Gear
    G01708071Courtesy of DAIMLERCHRYSLER CORP.
  4. Rotate the mainshaft 180° and remove the mode hub snap-ring.
    Fig 4: Removing Mode Hub Snap Ring
    G01708072Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove the mode hub from the mainshaft.
    Fig 5: Removing Mode Hub
    G01708073Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove the drive sprocket drive hub from the mainshaft.
    Fig 6: Removing Drive Sprocket Drive Hub
    G01708074Courtesy of DAIMLERCHRYSLER CORP.
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