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Home >> Jeep >> 2004 >> Wrangler Sport, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV241 Transfer Case) >> Transfer Case - NV241 >> Disassembly >> Input And Planetary Gear

Input And Planetary Gear

WARNING: This page is about a different variant/trim than selected.
  1. Remove front input retainer attaching bolts.
    Fig 1: Removing Front Input Retainer Bolt
    G01708075Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove the input gear seal with a suitable screw and slide hammer.
  3. Remove the input gear snap-ring from the input retainer.
    Fig 2: Removing Input Gear Snap Ring
    G01708076Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove the input gear from the input gear bearing with suitable hammer.
    Fig 3: Removing Input Gear
    G01708077Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove front input retainer.
    Fig 4: Removing Front Input Retainer
    G01708078Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove the low range planetary plastic spacer from the planetary carrier or back side of the input retainer.
    Fig 5: Removing Low Range Planetary Plastic Spacer
    G01708079Courtesy of DAIMLERCHRYSLER CORP.
  7. Remove the low range planetary gear set from the front case half.
    Fig 6: Removing Low Range Planetary
    G01708080Courtesy of DAIMLERCHRYSLER CORP.
  8. Remove the annulus gear from the front case half.
    Fig 7: Removing Annulus Gear
    G01708081Courtesy of DAIMLERCHRYSLER CORP.
  9. Support the input retainer on Cup 8148 as shown.
    Fig 8: Removing Support Input Gear Bearing
    G01708082Courtesy of DAIMLERCHRYSLER CORP.
  10. While using suitable snap-ring pliers to spread the input gear bearing snap-ring, press downward on the retainer to remove the bearing.
    Fig 9: Removing Input Gear Bearing
    G01708083Courtesy of DAIMLERCHRYSLER CORP.
  11. Remove the front output shaft bearing with Handle C-4171 and Installer 8239.
    Fig 10: Removing Front Output Bearing
    G01708084Courtesy of DAIMLERCHRYSLER CORP.
  12. Remove the rear output shaft bearing with Handle C-4171 and Installer 8239.
    Fig 11: Removing Rear Output Bearing
    G01708085Courtesy of DAIMLERCHRYSLER CORP.