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Home >> Jeep >> 2004 >> Wrangler Sport, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV241 Transfer Case) >> Transfer Case - NV241 >> Assembly >> Bearings And Seals

Bearings And Seals

WARNING: This page is about a different variant/trim than selected.
  1. Position the input gear bearing in the input retainer bearing bore. Spread the snap-ring captured in the retainer with suitable snap-ring pliers and press the bearing into place. Verify that the snap-ring has engaged the groove in the bearing.
  2. Start front output shaft bearing in case. Then seat bearing with Handle C-4171 and Installer 6953.
    Fig 1: Installing Front Output Shaft Bearing
    G01708086Courtesy of DAIMLERCHRYSLER CORP.
  3. Install the front output shaft bearing retaining ring.
  4. Install the rear output shaft bearing into the rear case half with Installer 6953 and Handle C-4171.
    Fig 2: Installing Rear Output Bearing
    G01708087Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove the input gear pilot bearing using Puller Jaws 8240 and Cup 8148.
  6. Remove the input gear cup plug with a suitable drift and hammer inserted from the front of the input gear.
    Fig 3: Removing Input Gear Cup Plug
    G01708088Courtesy of DAIMLERCHRYSLER CORP.
  7. Install a new input gear cup plug with Installer 9045 and Handle C-4171.
  8. Install new input gear pilot bearing with Installer 9047 and Handle C-4171.
  9. Remove the front output shaft rear bearing with the screw and jaws from Remover L-4454 and Cup 8148.
    Fig 4: Removing Front Output Shaft Rear Bearing
    G01708089Courtesy of DAIMLERCHRYSLER CORP.
  10. Install new bearing with Tool Handle C-4171 and Installer 5066. The bearing bore is chamfered at the top. Install the bearing so it is flush with the lower edge of this chamfer.
    Fig 5: Installing Output Shaft Rear Bearing
    G01708090Courtesy of DAIMLERCHRYSLER CORP.
    Fig 6: Identifying Output Shaft Rear Bearing Installation Depth
    G01708091Courtesy of DAIMLERCHRYSLER CORP.
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