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Home >> Jeep >> 2004 >> Wrangler Sport, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV241 Transfer Case) >> Front Output Shaft Seal >> Removal

Front Output Shaft Seal: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Shift transfer case into NEUTRAL.
  2. Raise vehicle.
  3. Remove front propeller shaft. (Refer to PROPELLER SHAFT article.)
  4. Using Spanner Wrench 6958, remove yoke nut. Discard nut after removal. It is not reusable.
    Fig 1: Removing Front Yoke Nut
    G01708149Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove yoke from output shaft. Use puller C-452 if flange can not be removed by hand.
    Fig 2: Removing Front Yoke
    G01708150Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove yoke rubber seal from front output shaft.
    Fig 3: Removing Yoke Seal
    G01708151Courtesy of DAIMLERCHRYSLER CORP.
  7. Remove front output shaft seal with suitable pry tool, or a slide hammer mounted screw.
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