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Transfer Case - NV231: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Mount transfer case on a transmission jack.
  2. Secure transfer case to jack with chains.
  3. Position transfer case under vehicle.
  4. Align transfer case and transmission shafts and install transfer case on transmission.
  5. Install and tighten transfer case attaching nuts to 35 N.m (26 ft. lbs.) torque. See Figure.
  6. Connect vehicle speed sensor wires, and vent hose.
  7. Connect indicator switch harness to transfer case switch, if necessary. Secure wire harness to clips on transfer case.
  8. Align and connect propeller shafts. Refer to Differential and Driveline for proper procedures and specifications.
  9. Fill transfer case with correct fluid. Check transmission fluid level. Correct as necessary.
  10. Install rear crossmember, or skid plate. Tighten crossmember bolts to 41 N.m (30 ft. lbs.) torque.
  11. Remove transmission jack and support stand.
  12. Connect shift rod to transfer case range lever.
  13. Adjust transfer case shift linkage.
  14. Lower vehicle and verify transfer case shift operation.
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